Development of the High-Pressure Direct-Injected, Ultra Low-NO<sub>x</sub> Natural Gas Engine: Final Report
5/1/2004
This project targeted development of a high-efficiency, low-emission natural gas engine for heavy-duty trucks. Specifically, it targeted the demonstration of a Cummins ISX engine using HPDI natural gas fueling and exhaust gas recirculation (EGR) meeting the following specifications:
- Peak torque of 1,650 ft-lb (2,236 N-m)
- Rated power of 450 hp (335 kW)
- Peak thermal efficiency of 40% with typical diesel part-load efficiency
- NOx emissions of 0.5 g/bhp-hr
- PM emissions of 0.1 g/bhp-hr
- Substitution of diesel with natural gas greater than 90% over the certification cycle
Testing and modeling of an otherwise unmodified Cummins ISX engine with EGR and HPDI fueling indicated that the program goals could not be met with the standard production hardware. Therefore, a turbocharger using a smaller trim compressor and a second EGR cooler were fitted to the engine along with an oxidation catalyst.
Authors: Duggal, V.K.; Pike-Lyford, E.J.; Wright, J.F.; Dunn, M.; Goudie, D.; Munshi, S.